Install: 9exhaust pipe nuts 15 Nm 1. Remove: 9shift fork guide bar 1 9washer 2 9shift guide spring 2 1 5. Disconnect: 9spark plug cap 3. Turn the pilot air screw 1 in or out until it is lightly seated. Battery 9The radiator fan motor fails to turn.
The headlight and the high beam indicator light fail to come on. Install: 9drive sprocket 1 9sprocket holder 2 9Sprocket holder bolt 1 2 4. Wiring 9Check the wiring connections of the entire charging system. The new model is also water-cooled, indicated by the addition of a , installed at the right side of the engine. Tighten: 9cylinder head bolts 1 3 22 Nm 2. Horn switch 9Check the horn switch for continuity. When placing an order, refer to the list provided below to avoid any mistakes.
Wiring 9Check the entire starting system wiring. Measure the throttle position sensor voltage. If the valve clearance is still out of specification, repeat all of the valve clearance adjustment steps until the specified clearance is obtained. Hold the vehicle upright and apply the front brake several times. Mixing brake fluids may result in a harmful chemical reaction, leading to poor brake performance.
Lubricate: 9drive chain Recommended lubricant Engine oil or chain lubricant suitable for non-O-ring chains 6. Check that the valves properly seal. Avoid spilling fuel on the hot engine. Install: 9O-ring 9timing check plug with O-ring 7 Nm 0. Measure the swingarm side play å by moving the swingarm from side to side.
Put the drive chain in kerosene and remove any remaining dirt. Mated parts must always be reused or replaced as an assembly. No guarantee concerning handling characteristics can be given if a tire combination other than one approved by Yamaha is used on this vehicle. ˙ Pass through the brake hose into the wire guide on the handlebar bracket. ˙ Turn the clip inside without contact the vacuum hose.
Install: 9copper washer 9coolant drain bolt 7 Nm 0. Check: 9accelerator pump stuck or unsmooth operation the float chamber. . First tighten the lower ring nut 30 Nm 3. Fill the brake master cylinder reservoir to the proper level with the recommended brake fluid. Measure the tightening torque of the swingarm pivot shaft nut.
Remove: 9brake master cylinder assembly 1 1 4. Mechanical seal installer 90890-04145 22 Middle driven shaft bearing driver 90890-04058 33 å Push down. Align the projection b on the brake shoe wear indicator with the notch in the brake camshaft. Connect: 9battery breather hose 1 cC 99 When checking the battery, make sure the battery breather hose is properly installed and routed correctly. With a huge variety of performance parts, including racing engine blocks, racing carburetors and fine tuning suspension kits to make the Nouvo quicker, it became popular in the legal and scene, to a point that it has become a subculture phenomenon, particularly in Southeast Asian countries. After adjusting the throttle position sensor angle, tighten the throttle position sensor screws.
Install a new rubber seal and new bearing races. Blow out the jets with compressed air. Compression pressure at sea level Minimum 2 490 kPa 4. The battery cannot be charged. Remove: 9cotter pin 9brake torque rod nut 1 9washer 9brake torque rod bolt 9brake torque rod 2 2 1 4. Move: 9radiator assembly To swing the radiator assembly toward the front side.
Install: 9joint 1 9intake manifold 2 1 10 Nm 1. Slide the bottom of the headlight unit forward a or backward b. The starter motor fails to turn. Remove: 9positive lead 1 from the battery box 1 4. Turn the adjuster 1 in direction a or b until the specified brake pedal free play is obtained. Disconnect: 9speedometer cable 1 9choke cable 2 5. Pay particular attention to location and direction of shift forks.
Install: 9timing chain guide exhaust side 1 9dowel pins 2 9gasket 3 1 2. Fuel sender 9Remove the fuel sender from the fuel tank. Temporary tighten: 9plate nuts front and rear 7 5 4 3 2 1 6 3 A 7 8 A-A A 9 0 B 10 Nm 1. The radiator fan motor is faulty and must be replaced. Install: 9side cowling bracket 9side cowling bracket bolts b 7 Nm 0. Install: 9brake pad springs 9brake pads 9brake pad retaining pin 9brake caliper 35 Nm 3. Measure the indicated pressure with the gauge.